⚙️ High-Deposition SAW (15-30 Lbs/Hr Deposition Rate), Wire-to-Flux 1:1 Ratio

Submerged Arc Welding (SAW) Deposition Calculator

Size high-productivity single and tandem-wire Submerged Arc Welding (SAW) systems for structural girder and pressure vessel fabrication: calculate wire deposition rate (Lbs/hour based on wire diameter 3/32" to 5/32" and 400-800A welding current), granular fused/bonded flux consumption (1:1 flux-to-wire ratio), and heavy manufacturing margins.

1. Project & Operating Inputs

Total Deposited Weld Metal (Pounds - Lbs e.g. 18,000 Lbs Weld Metal)

SAW Welding Current (Amps e.g. 650A High-Deposition SAW)

Customer Invoiced Rate per Pound Deposited ($ / Lb e.g. $14.50/Lb)

EM12K Wire Spools, Granular Flux, SAW Tractor Rig & Welder ($ / Lb)

2. Financial Breakdown & Yield

HIGH-PRODUCTIVITY SAW WELDING

Turnkey SAW Heavy Fabrication Profit

Automated Welding Margin

0.0%

Gross Revenue / Bill

Total Project CapEx

Operating / Material Cost