💨 Napier's Formula Orifice Steam Leak (50-200 Lb/Hr), Fuel Dollar Waste & ROI

Steam Trap Orifice Loss & Energy Waste Calculator

Quantify failed open steam trap energy waste using Napier's orifice equation: calculate live steam blow-through mass loss (lbs/hour through 1/8" to 3/8" orifices at 100-150 PSI), boiler fuel dollar waste ($4,000-$12,000 per failed trap per year), ultrasonic steam trap survey auditing, and 1-month replacement payback.

1. Project & Operating Inputs

Steam Traps Tested in Facility (Total Trap Count e.g. 120 Traps)

Measured Trap Failure Rate (% Blow-Through e.g. 15.0% Failed)

Cost of Generated Steam ($ / 1,000 Lbs Steam e.g. $14.50/k-lb)

Turnkey Ultrasonic Survey & Trap Replacement CapEx ($)

2. Financial Breakdown & Yield

NAPIER'S STEAM TRAP LOSS

5-Year Boiler Fuel Waste Saved

Steam Trap Survey & Replace ROI

0.0%

Gross Revenue / Bill

Total Project CapEx

Operating / Material Cost