🧪 Sludge Conditioning (High-MW Cationic Emulsion Polymer 10-25 lbs/Dry Ton, 0.1% Dilution)

Polymer Flocculant Dosing Skid Calculator

Size automated liquid emulsion polymer preparation and activation skids (PolyBlend / ProMinent) conditioning wastewater sludge prior to belt filter press dewatering: calculate active cationic polymer dosage (10 to 25 active lbs per dry ton of solids), optimize two-stage aging and dynamic wetting emulsion dilution (0.1% to 0.5%), and chemical sales margins.

1. Project & Operating Inputs

Daily Dry Solids Processed (Dry Tons / Day e.g. 8.0 Dry Tons/Day)

Polymer Active Dosage Rate (Lbs / Dry Ton e.g. 16.0 Lbs/Ton Active Polymer)

Customer Annual Chemical Supply Contract ($ / Yr e.g. $125,000)

Turnkey PolyBlend Activation Skid, Emulsion Tote Supply, Chemist ($ / Yr)

2. Financial Breakdown & Yield

POLYELECTROLYTE DOSING SKIDS

Annual Polymer Supply & Service Profit

Industrial Water Treatment Chemical Margin

0.0%

Gross Revenue / Bill

Total Project CapEx

Operating / Direct Cost